Agile service, competitive pricing

Delivering expert high-quality structural component MRO services for commercial and military customers worldwide.

Proven composite expertise and reliable performance

aerostructure-repair
aero-materials-repair
oem-equivalent-composite-repair

Lowering Costs and Turn Times for Critical Aerostructures

AerSale delivers expert repairs for nacelles, thrust reversers, flight controls, and other critical aerostructures. Our advanced composite capabilities, state-of-the-art equipment and in-house USM parts support enable faster turn times, lower costs, and dependable quality.

Supported Aerostructures

  • Nacelles (nose/inlet cowls, fan cowls, engine side cowls, core cowls, exhaust sleeves, exhaust nozzle, and acoustic panels)
  • Fan/thrust reversers (assemblies, fixed structures, translating sleeves, cascades, and blocker doors)
  • Exhaust assemblies and plugs
  • Cargo and entry doors
  • Fairings, shrouds, vents, and scoops
  • Flight control surfaces (flaps, leading edge slats, spoilers, tabs, ailerons, rudders, horizontal stabilizers)

In-House Capabilities

  • Advanced composite and bonded metal materials repair (honeycomb, fiberglass, carbon fiber, graphite, Nomex Core, Kevlar, and wide-ranging hybrid applications)
  • Classic sheet metal craftsmanship
  • On-site 10’ x 20’ automated autoclave
  • Drying and heat-treat ovens
  • Paint booths
  • Environmentally controlled clean rooms for OEM-equivalent composite repairs

Facilities

AerSale AeroStructures – Hialeah Gardens, FL

Hialeah Gardens, Florida

Our 90,000-square-foot Hialeah Gardens, Florida, facility features state-of-the-art equipment and expanded capacity to support larger commercial airlines and OEMs. With duplicate major equipment, including a 40-foot paint booth and 40-foot oven, the well-equipped facility enhances efficiency and enables quicker turn times.

To tour our Hialeah Gardens facility, simply contact us.
AerSale Millington-Memphis MRO Operations Center

Millington, Tennessee

Our Millington-Memphis MRO Operations Center includes a 112,000-square-foot hangar with space for two narrowbody aircraft, back-shop capability and three acres of ramp. The site supports narrowbody maintenance and modification, as well as aircraft storage, disassembly and on-site component repairs.

Better solutions for complex aerostructure repairs

Experience consistent quality, faster service, and cost-effective repair options.