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Expert support for evolving fleet needs

Integrated engineering, MRO, and certification services for reconfiguration, compliance, and remarketing needs.

VERSATILITY

Tailored upgrades to match evolving fleet needs

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Flexible Modifications for Aircraft Performance, Compliance, and Market Fit

AerSale offers comprehensive reconfiguration and modification services to help operators, lessors, and OEMs adapt aircraft for new missions, markets, or regulatory requirements. 

Our Reconfiguration & Modification Capabilities

  • Cabin layout changes for passenger, cargo, or combination configurations
  • Interior upgrades such as seating, monuments, in-flight entertainment (IFE) systems, lighting, and Wi-Fi installation
  • Avionics modernization and system integrations
  • Installation of AerSale-developed STCs
  • Structural alterations for special mission or utility roles
  • Paint, livery, and rebranding services
  • Compliance updates for evolving regulatory requirements
  • Engineering services, including FAA-authorized DER support and comprehensive documentation packages
  • Integration with fleet transitions or redelivery programs=

How We're Different

Our in-house engineering capabilities and FAA, EASA, and UK CAA-certified repair stations set us apart in supporting a wide range of aircraft—commercial, cargo, and government. We manage everything from minor upgrades to major structural modifications, including STC development and installation support. With close coordination among lessors, operators, and regulatory agencies, we ensure seamless execution. Our services span MRO, materials, and certifications, offering single-source support for reconfiguration, rebranding, and full-service paint. We tailor flexible workscopes to meet specific market or delivery needs and have a proven track record handling complex transitions and modifications, including cargo conversions and lease returns.

Facilities

AerSale Goodyear Aircraft MRO Operations Center_665x458-1

AerSale’s heavy maintenance services are conducted at FAA-certified repair stations in Goodyear, Arizona, Roswell, New Mexico, and Millington, Tennessee.

Goodyear, Arizona
AerSale’s Goodyear facility spans 40 acres and includes over 360,000 square feet of hangar space and dedicated areas for maintenance, modifications, and aircraft painting. This site holds an FAA Class 4 “Unlimited” repair station rating for both airframe and component MRO.

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Roswell, New Mexico

AerSale’s Roswell facility is located in a high and dry-desert climate ideally suited for long-term aircraft storage, and provides storage capacity for approximately 500 aircraft on paved surfaces. This facility also features over 100,000 square feet of hangar space to accommodate specialized aircraft heavy maintenance, modification, and disassembly operations.

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AerSale Millington-Memphis MRO Operations Center_665x458

Millington, Tennessee

AerSale’s Millington facility includes a 112,000-square-foot hangar with space for two narrowbody aircraft, back-shop capability, and three acres of ramp space. It supports narrowbody maintenance and heavy MRO operations, along with widebody and narrowbody storage, disassembly, and on-site component repair.

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Certified solutions for evolving aircraft needs

Talk to our team about reconfiguration, compliance, and rebranding support.

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